Solution

ZS Manufacturing Decision Studio

Embark on your journey toward smart manufacturing with the ZS Manufacturing Decision Studio (MDS), our end-to-end solution for manufacturing, maintenance and quality. We leverage data from your shopfloor to the top floor to prepare the digital thread. Let’s empower the smarter, agile decision-making that’s necessary in today’s complex manufacturing environment.



Product benefits

The digital manufacturing solutions you need

MDS uses data to create a digital thread across manufacturing processes, while enabling you to execute business faster, with greater accuracy and more efficiency.



Accelerate the digitalization journey across manufacturing



Inform your decisions and boost efficiency through unified data, digital twin manufacturing, ready-to-use cloud tools and advanced analytics. Leverage information-sharing across departments for collaboration throughout the manufacturing life cycle.

Increase throughput and enhance yield for manufacturing plants



Analyze data to identify bottlenecks and inefficiencies, anticipate equipment failures and schedule maintenance proactively to reduce downtime.

Reduce unplanned downtime



Examine potential variables for equipment failure by using sophisticated machine learning (ML) models. Predict remaining asset life to plan maintenance in advance. Create efficient maintenance plans to better use your resources.

Minimize quality rejections and external complaints



Enable defect clustering and batch traceability to fast-track analyses of root causes for controlling external complaints. Suggest robust corrective and preventive actions to avoid repeating issues.

WHAT WE DO

Challenges we solve

Manufacturing organizations face barriers to achieving visibility across their value stream. MDS not only provides much-needed visibility but offers actionable insights that help you achieve success.



Batch optimization



Identify opportunities for batch optimization and control elevated scrap rates.

Cost of poor quality



Eliminate the elevated quality expenses stemming from process variations and deviations throughout production.

Overall equipment effectiveness



Combine performance data from the maintenance pillar with quality data from the quality pillar to ensure accurate information capture. Perform analyses and provide solutions to the identified root cause for cycle time reduction.

Data silos and limited integration



Enable cross-functional collaboration between IT and operational technology. Scale business capabilities with an underlying common and automated decision-making platform that acts as a digital thread.​



WHY ZS?

ZS’s approach

MDS helps clients make better decisions by infusing data-driven intelligence into their manufacturing organizations.



Scalability



MDS is highly extensible and features scalable architecture, semantic data models and reusable AI algorithms.

 

Purpose-built applications



We use a rich library of purpose-built business applications and ​enterprise-grade, cloud-native analytics to help establish a digital thread.

 

Domain-driven data models



Our data models are prebuilt for manufacturing and quality data sources​. We use predefined ontologies for the manufacturing and quality domain.

 

Customization



MDS is built on ZS’s powerful common component framework, so you can derive the benefits of a self-serve analytics workbench and data quality management. We use modular architecture domain and technology architecture.

 

Manufacturing center of excellence (CoE)



ZS has a dedicated manufacturing CoE, where domain-trained experts specialize in real-world manufacturing use cases, delivering tailored solutions across diverse industries and creating impactful stories.

 

Partnership with industry leaders



ZS partners with industry-leading platforms to cocreate integrated, next-gen manufacturing solutions tailored to address specific use cases.

 

Connect with our experts



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